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Perfect Shortbread:
the Art and Science of Baking
By Ann Zuccardy
(
Vermont Shortbread Company)

Contrary to popular belief, I did not grow up in a Scottish family with an
old family recipe for shortbread. Initially, shortbread appeared easy to
me. How difficult could it be to throw together butter, sugar, and flour to
create a tasty cookie?

It isn't difficult. But, there is some science involved and I'm here to tell
you about the science and history of shortbread. Imagine that, a literature
and creative writing nerd teaching science...I'm spewing coffee out my
nose at the silliness of it all as I write. This article concentrates on the
science of shortbread in unscientific language. My hope is that the
insights gleaned from hours of trial and error will be of use to all novice
bakers.

Initially I was drawn to baking because it's an exact science. You follow
the recipe to the T and you get a perfect baked good, right? In the
beginning, I could bake a perfect baguette if I followed the directions, but
heaven help me if I had to be creative with spices and seasonings for a
meal. When I first started cooking, I never understood how people tasted
their work and just intuitively knew what it needed. Thus, I was drawn to
baking. For this cooking novice, it felt more exact and scientific than the
creative art of throwing together a meal from my imagination.

Originally Vermont Shortbread Company started out as a seasonal
business out of my own kitchen. Back in the mid-90s, I didn't even own a
Kitchen-Aid mixer. I mixed the dough by hand. And anyone who knows
shortbread, can attest to the fact that the dough is very heavy with no
liquid ingredients. Back in those days I had forearms the size of tree
trunks from all that hand mixing. The good thing was I learned exactly
what consistency the dough had to be to make the best shortbread. I
learned exactly how much handling the dough could take before it
became overworked and made a tough shortbread round. I learned not
only by looking, but by feeling and of course, tasting.

As the business grew and people realized that shortbread was a perfect
year round gift for any occasion the call to bake during the warmer
months became apparent. However, summer shortbread did not always
look as nice as winter shortbread. Most people didn't notice, but having
baked thousands of rounds by hand, I was not satisfied with my summer
shortbread. It took me a couple years to realize there were four factors at
work here contributing to the texture, color, and taste of the final
shortbread product: humidity, oven hot spots, butter temperature, and
mixing time.

Humidity:

I don't know the chemistry behind this, but I can tell you that it's much
harder to create a perfect shortbread round when the weather is humid.
Perhaps the moisture makes the flour less fluffy...I don't know. I can only
tell you that humid-weather shortbread is not as pretty, golden, and tasty
as cold weather shortbread. For this reason, when I built my commercial
bakery, I installed dehumidifiers in the bakery. So now, no matter what
the season, we produce a perfect shortbread every time.

Oven hot spots:

When I began baking shortbread out of my home kitchen in the 90s, I had
only a small household Whirlpool electric oven. I could only bake three
8" rounds at a time and the production was slooooooow. I hate cooking
with electric and believe that the best cooks use gas, however, I have to
hand it to that little oven that served me well for nearly a decade. All
ovens have spots that are hotter than others. I intimately learned where
all my oven's hot spots were and with each batch of shortbread shifted
the position of each pan halfway through the baking time to ensure even
browning of my product every time. The Whirlpool electric model was
retired to appliance heaven in 2005. Now with my commercial oven (a
big Imperial gas model), I can bake up to forty 8" rounds at a time in an
environment with better convection (air flow around the items). Still, I
shift the pans around in the middle of the baking period as I learn where
this new oven's hot spots are.

Butter temperature:

When I began baking shortbread, I liked to remove the butter from the
fridge a couple hours before I planned to use it so that it would be soft.
Remember, I was mixing by hand and wanted to make it as easy as
possible. When I began baking summer shortbread, however, the butter
became runny and began separating. This did not make for a good
texture in the final product. I don't know how to explain this
scientifically; I can only tell you how it felt to me. The final product was
dense and too doughy. What I really wanted was a crisp golden flakiness
on the outside with a little bit of chewiness on the inside. I learned that if
I was going to bake in the summer I had to use butter almost directly
from the fridge. If the butter got too soft, I had to toss it in the garbage
and start over. That's when I bought my first mixer with a dough hook to
make the job of mixing hard butter easier. Butter directly from the fridge,
not too hard, not too soft is the only way to make perfect shortbread.
Again, I just had to learn by feeling my way how long to let the butter sit
on the counter before it was perfect. Longer in the winter, shorter in the
summer.

Mixing time:

Any dough mixed too long or not enough affects the final product. With
shortbread, you first cream the sugar and butter together. That's the easy
part. The tricky part is knowing how to incorporate the flour. I like to do
it a pound at a time (remember I am now baking in pounds of flour,
sugar, and butter rather than cups). Once the dough is completely
incorporated and forms a ball with no bits of flour on the side of the
mixing bowl, I know it's ready for baking. Now, when I got Trixie (my
commercial mixer), I had to relearn the timing all over. Trixie can mix
bricks. My hands and my old Kitchen-Aid could not. Therefore mixing
time is much shorter now. Shortbread dough (as with any dough)
becomes tough the more you mix it. The trick, which I learned by trial
and error, is to find the exact timing for your dough. I am not an expert
on all dough, but I've perfected shortbread dough.

You know, the funny thing about all of this learning how to make the
perfect shortbread is that I never had any real training. Now that I've
hired a professional baker, she's taught me a few things about making the
process more efficient and making the final product more tasty and
beautiful. When I think about it, that's pretty much how I learn: just doing
it over and over.

When science and our imaginations work together, we create food art.
With the holidays quickly approaching, this scientist and dreamer must
retreat to the bakery to create new masterpieces. I hope that this essay
provides you with creative insights for your own dough (shortbread or
otherwise) and a little peek inside the art and science of perfect dough
from a little Vermont company that handcrafts every item with love,
imagination, and tender care (with a little science thrown in).

Copyright 2006 Ann Zuccardy, Vermont Shortbread Company. All rights
reserved.

About the author:







Ann Zuccardy, creative entrepreneur, food lover and owner of the
Vermont Shortbread Company, invites you to sample a taste of her
buttery-rich, authentic Vermont Shortbread. Place your online order for
shortbread boxed fresh from the oven and shipped right to your doorstep
at
Vermont Shortbread Company
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Shortbread - Photo Courtesy Vermont Shortbread Company